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In 1985, he was part of an ensemble cast for Alice in Wonderland, where he portrayed Pat the Pig.
He was also in a number of television series and commercials.
He also starred in the made-for-television youth drama specials The Boy Who Drank Too Much with Lance Kerwin and Senior Trip with Mickey Rooney.
In 1982, Baio was in a spin-off of Happy Days entitled Joanie Loves Chachi with Erin Moran, which lasted only seventeen episodes.
2004 saw Baio participate in the making of Bob Clark's final feature film, Superbabies: Baby Geniuses 2 (2004).
Though the film was universally panned by critics and nominated for four Razzie Awards, Baio had a highly positive experience making the film.